Magnaflux® / Magnaglo® Magnetic Particles: Accessories
  Instructions for Use
Magnaflux / Magnaglo Material Selector Guide
Magnaflux / Magnaglo Kits

Lead Contact Plates

A) Lead Contact Plate (#605647)

  • Duplicates original headstock/tailstock contact plates
  • Soft lead plate provides excellent contact
  • 1/4" x 6-3/4"x 6-5/8"
  • Fits all units except A-915 and MAG III Series units

B) Heavy-Duty Lead Contact Plate (#605657)

  • Braided copper impregnated with lead
  • Lasts up to 10 times longer than solid lead contact plates
  • 1/4" x 6-3/4" x 6-5/8"
  • Fits all units except A-915 and MAG III Series units

C) Lead Contact Plate (#169542)

  • Similar to #605647, fits A-915 and MAG III Series units
  • 1/4" x 5-1/4" x 6-3/4"

Double-Braided Pad with V-Block
Double-Braided Pad with Clip
A) Double-Braided Pad with V-Block (#18948)
  • Heavy copper braid over neoprene base
  • Molded-in V-block centers and supports test parts
  • Flexible, providing contact over greater surface area
  • Reversible (two wear faces)
  • Fits all units except A-915 and MAG III Series units

B) Double-Braided Pad with Clip (#18949)

  • Similar to #18948, but clips over headstock of A-915 and MAG III Series units

Replacement Pad Replacement Pad (#1848)
  • Replacement copper pad for #18948 or #18949
  • Size 1/4" x 4-3/4" x 7-1/4"

Central Conductors and Adaptors
Adaptors

Adaptors

A) Small Parts Adaptor, Headstock (#28470)

  • Enables inspection of small parts such as bolts, screws and pins on wet horizontal units
  • Solid copper, mounts to headstock

B) Small Parts Adaptor, Tailstock (#28471)

  • Used with #28470, mounts to tailstock
  • Includes an adjustable miniature steadyrest
Central Conductors

Central Conductors

These solid copper rods provide circular magnetization of hollow parts. Three sizes are available:

A) 3/4" x 24" (#111203)

B) 1" x 18" (#111204)

C) 1/2" x 12" (#111202)

Set of Three (#111205) also available

  • Includes one each of #111202, #111203 and #111204

Prod Sets and Assemblies
Hand-held electrodes enable magnetizing current to pass through sections of welds, castings, forgings and large fabrications.

Prod Sets and Assemblies All prod sets:
  • Requires additional power cables, purchased separately (see Cables and Connectors)
  • Includes either solid tips (for maximum wear) or braid tips (for better contact) and 20’ control cable with trigger in handle
  • Available with either 3 PTL plug for P-Series or 4 PTL plug for M-Series, CSQ and CSV Series Power Packs

Standard Prod Set (#157662)

  • Individual contact prods offer maximum flexibility in prod-spacing and magnetizing of complex-shaped parts
  • With 3 PTL plug for P-Series Portable Power Packs

Prod Set (#157660)

  • Same as #157662, but with 4 PTL plug
  • Replacement Tip (#152652) also available

Cables and Connectors
 

Cables

Rubber-covered, flexible cables are available in standard lengths of 15’ and 20’ with your choice of either end or lug connectors. Individual connectors to replace those worn or damaged are also available.

Standard 4/0 Cable Assemblies

Part #

Length (Feet)

Fittings

11306

15

Lugs at both ends

11307

15

Lug at eitherend

11308

15

Eitherend at both ends

11312

20

Lugs at both ends

11313

20

Lug and eitherend

11314

20

Eitherends at both ends

Custom 4/0 and 1 million circular mill cable assemblies are also available
Connectors

Connectors

A) 4/0 Eitherend Connector (#1238)

  • Allows quick cable disconnect for maximum flexibility

B) 4/0 Lug (#2590)

  • For permanent attachment to magnetizing equipment

C) Eitherend Lug Adaptor (#1574)

  • Changes lug terminals to eitherend terminals

D) Eitherend Lug Adaptor, 90° (#1576)

  • Similar to #1574, but at a 90° angle

Contact Clamps
Contact Clamps

Spring-Loaded Contact Clamp (#1865A)

  • Specifically designed for more accurate inspection of tubing, bars and tubular assemblies, such as aircraft engine mounts and fuselage sections
  • Clamps connect via lugs and flexible cables to electrical terminals of portable units or contact blocks (#1830) on wet units
  • For 1 1/4" to 2 1/2" diameter parts
  • Replacement Copper Braid (#14710) also available

Wet Particle Bath Sprayer
Wet Particle Bath Sprayer

Portable Pressure Sprayer (#A2000)

  • Easy-to-use, heavy-duty pressure sprayer is ideal for spot application of magnetic particle bath
  • Features chrome-plated solid brass construction, one-quart capacity
  • Pressurize with compressed air or CO2 cartridges to a maximum of 200 PSI

Powder Spray Bulb

Powder Spray Bulb (#501232)

  • Lightweight, easy-to-use spray bulb for applying Magnaflux dry powders
  • Cap removes for easy filling

Test Pieces
Quantitative Quality Indicators

Quantitative Quality Indicators (QQI)

  • Artificial flaw shim standards for MPI increase productivity by minimizing magnetizing “shots”
  • Place on part surface to verify field direction and relative strength
  • Particularly useful for balancing multi-directional fields
  • Approved by major specifications including ASTM E 1444 (replaced MIL-STD-1949A)

A) Standard QQI Model KSC 230

  • Basic circular and crossed bar flaw configuration suitable for longitudinal and circular fields
  • #519630 .0006" flaw depth amounts to 30% of shim thickness
  • #521048 .0012" flaw depth amounts to 30% of shim thickness

B) Miniature QQI Model KSC 4-230 (#519631)

  • Similar to KSC 230 except miniature design for small areas on test part
  • Four circles per sheet may be cut apart for individual use

C) Variable Depth QQI Model KSCT 234

  • For more quantitative work, three concentric circular flaws of variable depths
  • #519632 .0004", .0006" and .0008" (20%, 30%, 40%)
  • #521049 .0008", .0012" and .0016" (20%, 30%, 40%)

Continuous Method Test Block

Continuous Method Test Block (#75130)

  • Quick, convenient check for proper magnetizing technique on wet horizontal units
  • Crack indication forms on test block if current flow and bath concentration are adequate

Ketos Test Ring

Ketos Test Ring (#159999)

  • Drilled holes simulate subsurface discontinuities
  • Form surface indications at various magnetizing current levels
  • Meets ASTM E 1444 (replaced MIL-STD-1949A) requirements

Magnetic Particle Test Bar

Magnetic Particle Test Bar (#189838)

  • Contains coarse and fine artificial surface and subsurface defects in both directions
  • Meets or exceeds most industrial and military specifications for artificial test specimens, including MIL-STD-271

Pie Field Indicator

Pie Field Indicator (#169799)

  • Used to establish adequacy of field per requirements of MIL-STD-271, ASTM E 709 and ASTM E 1444 (replaced MIL-STD-1949 A) requirements.

Field Indicators
Field Indicators

A) Field Indicator (#2480)

  • Rugged, pocket-size meter used to indicate residual magnetism remaining in part after demagnetization
  • Inexpensive unit cannot be recalibrated

B) 10 Gauss Calibrated Indicator (#505056)

  • Offers highly accurate measurement of residual leakage field in parts after demagnetization
  • Accurate to + 0.3 gauss. Scale range of 10-0-10
  • Meets requirements of McDonnell-Douglas specifications

C) 20 Gauss Calibrated Indicator (#105645)

  • Offers highly accurate measurement of residual leakage field in parts after demagnetization
  • Accurate to + 0.5 gauss. Scale range of 20-0-20
  • Meets requirements of McDonnell-Douglas specifications

Centrifuge Tubes
With Magnaflux centrifuge tubes, you can monitor the concentration and level of contamination of magnetic particles in Magnaflux or Magnaglo baths.
   

Centrifuge Tubes
14A Centrifuge Tube shown with stand (sold separately)

A)

 

14A Centrifuge Tube (#8493)
  • 100 ml, 0-1.0 ml in 0.05 increments
  • For use with #14A, #14AM and #20B Magnaglo fluorescent materials

7C/9C Centrifuge Tube (#2461)

  • 100 ml, 0-1.5 ml in 0.10 increments
  • For Magnaflux color-contrast materials including #7C, #9C and #9CM

MG-410 Centrifuge Tube (#507923)

  • 100 ml, 0-0.2 ml in 0.01 increments
  • For use with MG-410
B)

Centrifuge Tube Stand (#1837A)

  • Safely holds centrifuge tubes when mixing bath concentrations

 

CCB-04 Centrifuge Tube Cleaning Brush

This handy little brush is inexpensive yet valuable for cleaning caked magnetic particle concentrates at the bottom of centrifuge tubes. For centrifuge tubes #8493 & #2461 only.

 

Monitoring Devices

Easy-to-use test meters verify the accuracy of the built-in ammeter of standard wet horizontal magnetic particle units and power packs. Call for additional information.

Quick Break Tester

Quick Break Tester (#148335)

  • Quickly and accurately confirms function status of “quick break” circuitry in three phase FWDC magnetic particle units
  • Manufactured for compliance to ASTM E 1444 requirements (replaced MIL-STD-1949A)

 

 

Spotcheck® Red Dye Liquid Penetrants
Instructions for Use
Material Selection GuidePortable KitsAccessories

Zyglo® Fluorescent Penetrant Inspection
Instructions for UseMaterial Selection GuidePortable KitsAccessories

Magnaflux® / Magnaglo® Magnetic Particle Inspection
Instructions for Use
Material Selection GuidePortable KitsAccessories

Black Light
Lamps, Replacement Bulbs, Accessories & Meters

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