Zyglo® Fluorescent Penetrant Inspection: Material Selection Guide
  Instructions for Use
Zyglo Portable Kits
Zyglo Accessories

Zyglo Penetrants

Zyglo Fluorescent materials are used with the Liquid Penetrant Inspection method to locate surface flaws in non-porous parts.

  • Available in aerosol or liquid form.
  • Choose from five sensitivity levels to satisfy military, industry or company specifications.
  • Water Wash and Post Emulsifiable penetrants are available, plus a full line of emulsifiers, removers and developers.
  • New Zyglo formulas offer improved sensitivity, brightness and resistance to overwashing.
  • Zyglo requires fewer processing steps, allowing for greater speed and economy.

ZYGLO WATER WASHABLE PENETRANTS


TYPE

PRODUCT

DESCRIPTION

Sensitivity Level 1/2

ZL-15B

  • Low sensitivity penetrant
  • AMS 2644A approval
  • Flash Point >200°F (93°C)

Low sensitivity penetrant. Exhibits excellent washability for castings and rough surfaces. Available in 5 gallon pails and 20 gallon drums.

Sensitivity Level 1

ZL-19

  • Low sensitivity penetrant
  • AMS 2644A approval
  • Flash Point >200°F (93°C)

Low sensitivity penetrant. Higher brightness and sensitivity than ZL-15B. Available in 5 gallon pails and 20 gallon drums.

Sensitivity Level 2

ZL-60D

 

  • Normal sensitivity penetrant
  • AMS 2644A approval
  • Flash Point >200°F (93°C)

Normal sensitivity penetrant. For general-purpose applications. Available in aerosol cans, gallon cans, 5 gallon pails and 20 gallon drums.

Sensitivity Level 3

ZL-67

  • High sensitivity penetrant
  • AMS 2644A approval
  • Flash Point >200°F (93°C)

High sensitivity penetrant. Provides an excellent combination of sensitivity and washability. Available in gallon cans, 5 gallon pails and 20 gallon drums.

Sensitivity Level 4

ZL-56

  • Ultra-high sensitivity penetrant
  • AMS 2644A approval
  • Flash Point >200°F (93°C)

Ultra-high sensitivity penetrant. For extremely critical applications. Available in 5 gallon pails and 20 gallon drums.

 

ZYGLO POST EMULSIFIABLE (PE/PR) PENETRANTS


TYPE

PRODUCT

DESCRIPTION

Sensitivity Level 2

ZL-2C

  • Lowest sensitivity penetrant
  • AMS 2644A approval
  • Flash Point >200°F (93°C)

General purpose, normal sensitivity penetrant. Available in 5 gallon pails and 20 gallon drums.

Sensitivity Level 3

ZL-27A

  • Normal sensitivity penetrant
  • AMS 2644A approval
  • Flash Point >200°F (93°C)

Brighter and more resistant to abusive washing than ZL-2C. Available in aerosol cans, gallon cans, 5 gallon pails and 20 gallon drums.

Sensitivity Level 4

ZL-37

  • Ultra-high sensitivity penetrant
  • AMS 2644A approval
  • Flash Point >200°F (93°C)

Ultra-high sensitivity penetrant. For critical applications. Available in gallon cans, 5 gallon pails and 20 gallon drums.

 

ZYGLO EMULSIFIERS AND REMOVERS


TYPE

PRODUCT

DESCRIPTION

Emulsifier (lipophilic)

ZE-4B

  • AMS 2644A approval
  • Flash Point 250°F (121°C)

General purpose lipophilic emulsifier. Meets major specifications for sulfur and chlorine content. Available in 5 gallon pails and 20 gallon drums.

Remover (hydrophilic)

ZR-10B

  • AMS 2644A approval **
  • Flash Point >200°F (93°C)

General purpose hydrophilic remover. Available in 5 gallon pails and 20 gallon drums.

Non-Chlorinated Solvent Cleaners

SKC-S

 

 

  • Flash Point 54°F (12°C)

The recommended general purpose cleaner/remover. Non-chlorinated. Flammable. Meets major requirements for special alloys and nuclear applications. Available in aerosol cans, gallon cans, 5 gallon pails and 55 gallon drums.

SKC-HF

  • Flash Point 125°F (51°C)

Low odor cleaner/remover with a high flash point. Meets sulfur and chlorine requirements of major specifications. Available in aerosol cans, 5 gallon pails and 55 gallon drums.

Alkaline Cleaner Concentrate

MagnaVu®

  • Non-Flammable

MagnaVu is an "environmentally friendly" alkaline cleaner formulated for optimum performance at a minimum concentration. For dip or spray applications. Recommended for both pre-cleaning and post-cleaning in fluorescent penetrant testing. Available in 5 gallon pails and 55 gallon drums.

 

ZYGLO DEVELOPERS


TYPE

PRODUCT

DESCRIPTION

Powder

ZP-4B

  • AMS 2644A approval

General purpose powder developer. Available in 1 pint cans, 10 lb. and 20 lb. containers.

Water Soluble

ZP-14A

  • AMS 2644A approval

Improved water-soluble developer to meet requirements of AMS 2644A. Available in 20 lb. and 50 lb. containers.

Water Suspendable

ZP-5B

  • AMS 2644A approval

Improved developer to meet AMS 2644A. Available in 25 lb. containers.

Non- Aqueous

ZP-9F

  • AMS 2644A approval

General purpose, non-chlorinated developer. Flammable. Recommended for titanium, nickel and special alloys. Available in aerosol cans and 5 gallon pails.

** The Qualified Products List for AMS 2644A approves penetrant/remover combinations and specifies a maximum remover concentration. Magnaflux ZR-10B is designed to meet this specification at a 20% concentration.

 

 

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